Client privacy: AI-generated illustrative mockup. Products, artwork and packaging may differ from the completed project.

Location: Costa Mesa, California
Status: Completed and delivered
Scope: 3,028 individually packed kits and 460 additional bulk sets

The project

A Costa Mesa client needed thousands of promotional items organized into kits with different quantity allocations. Each shipment required the correct combination of phone grips, screen cleaners and a printed insert, with a separate bulk-handling workflow for additional sets.

Count, pack and verify

USP counted and bagged the phone grips and screen cleaners separately, using two bags per kit. Both bags and a printed insert were placed into a 7 × 7 × 7-inch corrugated shipping carton, and a sticker was applied to the outside. Kits were matched to the allocation list, with quality-control checks and verification across the quantity variations.

Print and shipment preparation

The project included 6.5 × 6.5-inch full-color inserts printed on 14pt stock. Address validation and processing supported the 3,028 individual shipments before label generation. Pallets, stretch wrap and pallet preparation supported the bulk shipment and pickup requirements.

A separate bulk workflow

Alongside the individually packed kits, USP received, staged and coordinated 460 additional bulk sets for pickup or shipment. These sets were handled in bulk and were not individually kitted or boxed.

The outcome

The project was finished and delivered. Coordinating printing, kit assembly, allocation checks and shipment preparation through one production team brought the individual-kit and bulk-set requirements together in a single managed project.